Washing and drying line
automatic bottles and jars

Experiencing practice as well as visiting many pharmaceutical and health food production units, PGA found that the common problem of these businesses is that they all have to wash and dry bottles and accessories (caps, faucets). spray) before proceeding to manufacture a related product. The reason for having to do that is because the bottles and accessories purchased by these businesses are not completely sealed, leading to the phenomenon of clinging, accumulation of dirt during storage or when checking the quality. The amount did not meet the microbiological criteria. The washing and drying of bottles and accessories makes these businesses add an extra stage, taking more time and costs for production activities.

Realizing that situation, PGA has built a Grade 1 packaging factory that meets GMP standards, including washing and drying services for bottles and accessories. With this service, PGA wishes to be the central place and specializes in the task of washing and drying bottles and accessories for pharmaceutical, food and cosmetic manufacturers, thereby reducing production stages and time. related products of those enterprises.

PGA focuses on two main factors when it comes to providing cleaning and drying services for bottles and accessories for customers, these two factors are also decisive for customers’ confidence in PGA’s products, namely: :

• Product quality after washing
• How to pack and store after washing and drying

To ensure the quality of bottles and accessories after washing and drying, PGA invests in a continuous automatic bottle washing and drying line from washing to drying. Washing water is pure water that meets DDVN V standard, compressed air used complies with the criteria of particles and micro-organisms according to ISO 8573. The drying temperature in the drying chamber is set up so that the bottles, after passing through the drying chamber, will dry. completely.

Sampling control in the process after the washing and drying phase will be carried out to check the microbial limit and moisture content, ensuring that the requirements are met according to the technical standards. Only when there are satisfactory results, such products are allowed to perform the first stage of packaging.

The prerequisite in the first stage of packaging is how to pack to ensure complete tightness for products after washing and drying, PGA will pack glass bottles after drying and washing into PE bags. clean, the bag sealing unit of the packaging equipment helps to ensure 100% sealing. Combined with the sealing process, the vacuum unit of the packaging equipment also works to remove the air inside the PE bag to minimize the growth of microorganisms.

After level 1 packing, the product will be moved to level 2 packing stage to pack cartons, label and transfer to warehouse.

The entire production environment in direct contact with the product is grade D clean. At each stage, there is the supervision of quality staff to ensure implementation and limit errors. Finished product sampling is carried out for final quality check to ensure that the finished product is complying with specification.

After storage, PGA also conducts stability studies for bottles and accessories after drying and washing to give the most accurate lifespan for these products. The research focuses on sensory examination, physical condition and especially microbiological limitation.

With all the mentioned points, when coming to PGA, customers will be provided with true “clean” bottles and accessories.